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UNION ENGINEERING

CO2 Extraction Plants for Boiler Systems - Extraction Based Unit - EBU

CO2 Extraction Plants (EBU) from Union Engineering extract CO2 from flue gas from boilers fired with fossil fuels such as diesel oil, heavy fuel oil, kerosene, natural gas, LPG or LNG. The innovative EBU Plants meet the strictest CO2 quality requirements and compared with traditional combustion plants they ensure energy savings of up to 45%.

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LIFE LONG PERFORMANCE

EBU Plants are based on absorption of CO2 from flue gas into a monoethanolamine (MEA) based solution, which is heated by the steam-heated re-boiler to release the raw CO2 gas. To achieve the best combination of performance and equipment longevity, a 9% MEA /water solution is used. Under this condition, the optimal balance between CO2 load and avoidance of the corrosive effects of MEA is met.

Result-driven technology – NoxFlash and PUR-D
All our generating plants are based on our amine technology, including NOxFlash and PUR-D. The NOxFlash technology is the result of innovation research and has been proven in our installations since 2006. 


The NOxFlash technology:

  • Replaces the traditional use of scrubbing with PPM (potassium permanganate) solution, thus reducing cost and environmental impact. 
  • Acts as proven abatement of benzene (aromatic hydrocarbons) in the final product.

The PUR-D technology is the final purification step, consisting of a distillation column, which enables separation/blow-off of non-condensable gasses, reducing the O2 content in the final product to max. 5 ppm (v/v) and obtaining a CO2 purity of min. 99.99% (v/v).


Simple and trouble-free operation

The electrical system for the EBU plant assures:


  • The latest PLC technology for operation and monitoring
  • Automatic start sequence and fully automatic operation
  • Reduced installation and commissioning time on site

The EBU plants are designed for high efficiency and reliability through components selected for 24/7 operation.


FUNCTIONAL DESCRIPTION

The plant is based on drawing flue gas from boiler exhaust systems. The flue gas will have a CO2 content of 10-14% v/v and is directed to a flue gas scrubber, in which the gas is cooled and water condensed.

Any SO2 present in the flue gas will be removed by means of a chemical reaction with sodium carbonate (soda ash). The soda ash is automatically added to the scrubbing water by means of pH control.

After cooling and scrubbing, the gas is led via an exhauster through an absorber, in which the gas flows counter-current with a MEA solution flow. By chemical reaction, the MEA solution absorbs the CO2 from the flue gas. The MEA solution containing the absorbed CO2 (referred to as rich MEA solution) is first pressurized and heated in the cross heater (lean/rich heat exchanger) and then led to the NOxFlash column. Here most of the contaminants are removed from the rich MEA solution by flashing to the absorber pressure.

Further heating is added to the bottom of the NOxFlash column for further reduction of the contaminants in the MEA solution. This optimizes the process yield to the best possible CO2 product without any use of expensive chemicals (Pentair Union Engineering patent pending).

Afterwards, the rich MEA solution is pumped to a stripper, where the CO2 is released from the MEA solution by means of the steam heated MEA reboiler. The CO2 depleted MEA solution (referred to as lean MEA solution) is recycled to the absorber.

After exiting the top of the stripper, the CO2 rich gas is cooled in a gas cooler and washed in an after-scrubber for removal of potential MEA carry-over. The gas is then compressed in two stages to approx. 15-18 bar(g) by the CO2 compressor.


Prior to liquefaction, the gas is dried to a dew point of approx. -60°C (10 ppm v/v H2O) in the dehydrator. Regeneration is done automatically by electrical heating and use of dry purge gas from the CO2 condenser. Traces of acetaldehyde are also removed in the dehydrator. The CO2 gas then passes through a carbon filter for removal of any odor substances.

To remove the last non-condensable gases, the CO2 gas first passes a distillation process in the purification column (type PUR-D). It is then condensed at a temperature of approx. -27°/-23°C in a CO2 condenser, where the non-condensed gases are purged off. Finally, the liquefied CO2 is led to an insulated storage tank.

A refrigeration unit, controlled by the CO2 pressure in the CO2 condenser, supplies the required refrigeration capacity. The liquid CO2 is stored under a pressure of approx. 15-18 bar(g) and a corresponding temperature of approx. -27°/-23°C. During a non CO2 production period, the refrigeration unit is able to operate independently of the rest of the CO2 plant in order to maintain the correct CO2 storage tank temperature/pressure.

The CO2 produced has a minimum purity of 99.99% (v/v) and fulfills quality standards for food/beverage ingredient purpose worldwide.


Fields of application

CO2 Extraction Plant standard sizes (measured as liquid food-grade CO2 produced): 

145 kg/h
285 kg/h
500 kg/h
1000 kg/h
1500 kg/h
2000 kg/h.

Other sizes available on request.


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Product leaflet
Union Engineering CO2 Extraction Plants for Boiler Systems - Extraction Based Unit - EBU
Technical documentation
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Product leaflet
CO2 Recovery Based Unit - RBU | Union Engineering - leaflet
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